My prior experience of tuning had mostly involved the removal of material from cylinder head faces, reprofiling camshafts for lift and duration, altering ignition advance curves, adjusting mixtures via jet and needle changes, exhaust modifications, fitting uprated components to take increased stresses etc. All old school stuff, much of it unsuitable for a quad cam supercharged V8 with variable valve timing and everything controlled by a programmable ECU. I asked trade and racing contacts for advice which boiled down to forget tuning boxes and off the shelf maps, get the ECU settings optimised on a dynamometer, preferably by someone running a successful racing team. East Anglia is reasonably well served by such businesses, although two of the companies I had used had recently closed owing to retirement with nobody wishing to take them over, a shame; a lot of expertise lost.
Phone calls eventually produced someone who seemed to know what they were doing, actually called me back when he had all the info he needed from Jaguar, and booked the car in for a whole morning of dynamometer and laptop for £250. Bargain. He suggested that for best results I should arrive with a tank full of the highest octane fuel I could find; Tesco Momentum 99.
After the first run, as he was perusing the downloaded data on his laptop, I asked him to remove the 155 mph limiter while he was at it. "No problem but I doubt there is one; I just ran it past 170 mph in fourth, and I haven't touched anything yet." Run #2 after some adjustments via the OBD port produced an additional 10 bhp, and the comment that it was pretty well set up to start with, able to self adjust to the increased boost and high octane fuel, but there could possibly be a little more to come, further investigation showed that there indeed was no speed limiter, just an engine revolution limiter set well beyond the red line on the tachometer. Curiouser and curiouser. The little more was another 7.4 bhp, and an impressive 37.2 Nm. Road testing revealed responsiveness improved far beyond what the figures suggested, and an ABS fault apparently caused by the front wheels having been stationary whilst the rears had touched 2.75 Castles at one point. That I considered highly satisfactory, although of course there was no air resistance to overcome on the dynamometer, so it probably couldn't achieve that on the road. An ABS reset cleared the fault and extinguished the warning lamp.
During a visit to Abbott Racing in Manningtree, where son #2's Saab was being attended to, Ed Abbott (a former Jaguar Development Engineer) approached me, having peered at the VIN at the bottom of my screen: "Ha, a Jaguar Cars car;- that will have some odd features.", but wouldn't, or couldn't be drawn further, so I am none the wiser; was this car used for development by Jaguar? Was it delimited and messed around with for somebody important to use and then sold (as approved used!)? Or, given my experience with my old XJ12, and various road testers' comments of "What speed limiter?" when at Millbrook etc are Jaguar speed limiters a figment of somebody's imagination?
Several months on, the EML began to occasionally illuminate, but could always be extinguished with a cheap code reader which told me little. My Delphi system however, indicated a failing catalytic converter.
A £60 afternoon session at the Old Which Test Track** in Gosfield,
theoldwhichtesttrack.co.uk/
with a borrowed data logger suggested that whatever the problem was, it had no adverse effect on performance.
**If you're tempted to go there, watch for the fault at around 500metres from the start; it had me airborne on my first run.
Satisfied with the performance, and the very modest costs to get there, I did nothing more than remove some of the under bonnet and supercharger insulation to aid charge cooling, try a couple of doses of Cataclean in the hope that would solve the occasional EML, service it, fit new pads, another set of rear tyres, and drive it for a year and a half. I decided that a supercharger oil change was a good idea, using the oil bought way back when the smaller pulley was fitted.
If anyone is interested:
jagchat.net/thread/1420/supercharger-oil-change-v8-engine
The old supercharger oil wasn't that bad, considering the 137,626 miles behind the car.
A routine check in March 2019 revealed that the plastic intake was slightly distorted, and chafing against the charge cooler hoses, so I ordered an aluminium intake tube from the USA. Yes, you'd think such things would be available in Britain for a British car, but apparently not.
The fettler in me couldn't resist the old school action of port matching, probably because the Jag was almost tediously reliable, and I wanted something to do. Although I will always be convinced that clean intakes and exhausts increase power, and the intake manufacturer claimed a 15 bhp increase from their product, I didn't feel the need to spend money on more dynamometer time, and couldn't perceive any performance difference on the road, but the supercharger sound effects were improved, imo.
Expressing boredom with reliability caused the radiator to start weeping, not too expensive to buy, but a pita to change owing to having to discharge the a/c to remove it. I added a new main water pump (XJRs have three), new belts, new auxiliary idler and tensioner pulleys, new supercharger idler pulley, and coolant hoses to the parts order. There was nothing apparently wrong with any of the foregoing, but they were all relatively inexpensive, 143,000 miles old, and very easy to access while the radiator was out. The supercharger coolant pump had been replaced with an uprated one by the previous owner.
The EML illumination became ever more frequent to the point where it came on every fourth ignition cycle, so new downstream oxygen sensors went in, and had no effect whatsoever, until suddenly the performance fell off to the point where the car could barely manage 1.6 Castles, and the EML could no longer be extinguished.
Out with the recently replaced sensors, to reveal that the internals of the left bank catalytic convertor had let go, wiping off the end of the sensor.
The left converter was clearly beyond salvation, and reasoning that the other probably wasn't far behind, I checked prices for a new pair;- the best I could find was just over £1k, each. A whinge about that to mate James, something of a wizard with exhaust systems, resulted in less restrictive 200 cell aftermarket "universal" jobbies, adapted to a reworked system including an X pipe, for about £450 in total.
I think that it sounds nice on acceleration,
but remains unobtrusive when ticking over, and drone free when cruising. And full performance restored.
The last change was just over a year ago, when I finally stopped procrastinating about the silver painted (fake) wing vents, which considering them a bit Gerald, I had never really taken to, and got my bodywork mate Paul to bring them in line with the solid black paintwork, which I feel makes the car look more subtle.